The impeller is made of cast or stamping, with high precision, high thrust, beautiful appearance, compact structure and compact structure. It adopts the multi-pole motor hybrid series products, direct coupling structure, low energy consumption and high efficiency.
The motor’s submersible mixer stirrer windings are class F insulated with protection class IP68. The use of sewage treatment plant aeration system, greatly reducing the system’s energy consumption, so that the oxygen content was significantly improved, and can effectively prevent. According to process requirements, direct diving mixing can be equipped with baffles.
1.Check the submersible gear box.
Submersible gearbox has high precision and good heat treatment, but it also has the phenomenon of gear teeth and the gear shaft is not axial clearance. We carried out a thorough cleaning of the gearbox and carefully examined gears, gear shafts, bearings. There is no pitting in the inner and outer ring and the surface of the roller, and the whole quality is good. The gears are smooth, no pitting, overlapping, normal backlash, no obvious wear on tooth profile. The radial and axial clearance are normal. Axial clearance is reasonable, hand wheel output shaft free flow, no interference, no abnormal sound. Therefore, the failure of the gearbox is eliminated.
2.Submersible mixer mechanical seal inspection
Mechanical seals are the most prone to failure of submersible fittings, often due to wear and tear of the mechanical seal failure, seal the cavity water. We first disassemble the mechanical seal assembly, which consists of two sets of mechanical seals, the skeleton oil seal, the output shaft, the bearing, the outer cover and the end cap and so on part to carry on the cleaning and the inspection, and inspects the bearing seat and the output shaft size, has not found. The mechanical seal is in place to eliminate the possibility of failure.
Suitable for industrial and municipal sewage treatment plants aeration tanks and anaerobic tanks, pool water cycle and nitrification, nitrogen and phosphorus removal.
Many industries will use submersible pumps, agricultural irrigation will also use submersible pumps, but the use of agricultural irrigation submersible pumps and most industries, after all, will be different. Now used to irrigate the drains of the land has been rare, but rather the more common submersible pumps for land irrigation, we will look at the use of agricultural submersible pump requirements.
Suitable for agricultural irrigation submersible pumps when installed, the pump should be ramped to reduce the elbow, or install the volute turn, so that the outlet can be facing the pool. As far as possible to shorten the submersible pump pipeline, we remove one meter of steel pipe, ten hours of irrigation work we can save 0.21 kg of diesel, a long time the greater the amount of diesel fuel savings, try to expand the submersible pump outlet diameter , If we put a four-meter-long 10 cm water hose into a 15 cm pipe, we can save 0.5 kg of petrol per ten hours.
In the submersible pump water can be kept clean, we can remove the filter. In order to prevent the impeller ring and axial clearance is not appropriate, we are in use, should be based on the submersible pump pump factory instructions to adjust, for submersible pumps in the pipeline blockage, we have to promptly clear, so as not to affect the submersible pump Normal work to prevent the submersible pump into the gas pump, because the pump intake will reduce the pump water, in order to prevent this situation, we should be in the submersible pump to check the various parts of the maintenance.
In response to the customers’ requirements, today we will introduce what is included in the sewage pump measurement accuracy
1.Sewage pump start, diesel engine start, emergency stop, increase or decrease;
2.Electric valve control (control flow);
3.Sewage pump conditions to switch to the implementation of the test process control;
4.Automatic start-up control of the cooling device;
5.Diesel engine water temperature, oil temperature, oil pressure and gear box oil temperature automatic monitoring and alarm.
Crankshaft is an important part of the submersible pump, in the course of the use, it is often damaged, how to try to maintain its life, as we urgently need to solve the problem, then we introduce the submersible pump crankshaft daily maintenance measures:
1.Submersible pump crankshaft normal operation of the submersible pump every 8h maintenance time, by the shift pump workers, every 2h tour check a submersible pump and motor operation.
2.Check the submersible pump oil is in line with the requirements, there are problems in a timely manner to add or replace, to ensure that the lubrication of the normal work.
3.Check and adjust the submersible pump packing letter, and to ensure that the fixed, connecting bolts without loosening.
4.Check the unit vibration operation without abnormal sound, should meet the requirements of this standard, the instrument action sensitive and accurate.
5.Submersible pump crankshaft equipment to deal with leakage and do a good sanitation work.
The above is about the submersible pump crankshaft daily maintenance of the relevant matters related to the introduction, in the daily use of attention to these points will be able to ensure the normal operation of the submersible pump to extend its service life.
Submersible pumps can often be seen in rural areas, which is an important water lifting tool for their livelihoods and farmers’ production. Now on the market regardless of what products are many types, are different technologies and manufacturers, so choose the submersible pump is also pay attention to.
First check the quality of the submersible pump, submersible pump motor has many forms, the use of the motor should be in a sealed state, after the water, the measurement of the motor insulation resistance is qualified, and then the pump to detect Try to test whether the motor is running. Secondly, because the farmers friends are limited by the professional knowledge, not sure the kind of manufacturers and brands of submersible pumps is good. This is the best situation before the purchase of consult the use of submersible pump users or experts in this area, in the choice, to recognize the manufacturer, see the brand and the product of the certificate, do not buy no manufacturers no date No license of the “three no” products, if there is a problem, I will not know who to go to the theory.
Submersible pump is the final to determine its flow and the pump head and other important parameters, the user needs to choose the best lift with the pump name plate on the way, so that the use of affordable, the efficiency can reach the highest. If you choose the pump head is too small, low-lift pump for high-lift work, even if the pumping water, the water will be very small; but the lift is too large, there will be too much traffic, motor overload phenomenon. If it is overload for too long, it will cause the insulation age, and the situation will burn the motor.
Submersible pumps are a kind of equipment that many industries will use. The general warranty period is one year, but its use environment is relatively bad. In order to reduce the expenses, we must ensure the stability of the submersible pump in order to achieve long-term use purpose. In order to improve the life of the submersible pump, we must ensure that the use of the process, the operation of norms, on this basis to maintain regular maintenance work, will be able to greatly improve the service life of submersible pumps.
In the installation of the time, do not use the cable pump cable overhead, the power cord should not be too long, so as to avoid unnecessary damage. When you send it to the water, do not let the cable too much force, so as to avoid the power line of the fracture. In the process of submersible pumps, do not sink it into the cement, which will affect the cooling effect, which burned the motor winding, in the installation of the time to pay special attention to the motor insulation resistance can not be less than 0.5 megohms, So as to protect the motor very well.
In order to avoid the phenomenon of leakage, the motor will be installed as a thing called the life insurance device, because of its special work, more likely to cause leakage of the situation. In the case of the installation of this component, beyond the rated voltage, it will automatically cut off the power to ensure the safety of operators, but also to avoid accidents.
At present, in the submersible pump fluid pipeline system, the control valve is the corresponding control components, the main role is to use isolation equipment and piping systems, adjust the flow, to prevent the return with the regulation of discharge pressure.
It is important to choose the most suitable control valve for the piping system of the submersible pump, and it is important to understand the performance of the submersible pump and to select the steps and basics of using the submersible pump. Under normal circumstances, there are two characteristics of submersible pump control valve, the use of features and structural characteristics. The use of the characteristics is to determine the main performance of the submersible pump and the use of the scope of the use of submersible pumps are the characteristics of the type of submersible pumps, submersible pump product type, submersible pump main parts of the material and submersible pump transmission The Submarine pump structural characteristics is to determine the structure of the submersible pump length and the overall height of the connection with the pipeline, the form of sealing surface and stem structure and so on.
Because the submersible pump cable fixed way is not correct, the water flow caused cable and boom long-term friction when submersible pump running, resulting in damage.submersible pump running in the motor coil will heat, the motor internal temperature is high, submersible pump After stopping the operation, the internal temperature of the motor chamber will drop, the motor outside the water will be broken from the cable along the cable was sucked into the motor inside, because the number of submersible pumps and the time is not the same, so the degree of water leakage inside the submersible motor Different. But also because the drainage station is running a small number of times each year, and each time the operation is also short, and the submersible pump is insulated, the electric coil is not short-circuit burned, but the motor internal water, the motor is running unbalanced, causing the motor running current higher, seal damage, oil leakage.
As the cable damage caused submersible pumps in the motor leakage is a more common accident, we should be targeted to take preventive measures.
Now submersible pump has been widely applied to various industries, but for the newly purchased submersible pump, it is a little puzzled to add water before using. When we open the submersible pump, in the product manual on the use of water before the request, many people think that the submersible pump working environment is in the water, before the use of water operation, is simply superfluous. As a professional production of submersible pump manufacturers, here to tell you, since manufacturers have to explain the water in the submersible pump can be operated, then we can do as long as we do, do not ignore this step, otherwise it will cause diving Damage to the pump.
Submersible pumps are placed in the water, the process of running will produce relatively large heat. 2900 revolutions per minute of the motor, the heat generated by the operation is very large, and the heat pump is distributed in the motor inside the internal, in order to alleviate this heat, which requires the motor in the external cavity filled with water, and then reach Use water to cool the motor for the purpose of preventing the motor from occurring during the operation of the machine. The water we add here is not to add water to the inside, but to the inner part of the motor, which is part of the maintenance of the submersible pump.
Submersible pump consists of: water pump, submersible motor (including cable), water pipes and control switch composed of four parts. Submersible pump for the single-suction multi-stage vertical centrifugal pump; submersible motor for the closed water-filled wet, vertical three-phase squirrel cage asynchronous motor, motor and pump through the claw or single-button coupling directly; equipped with different specifications Three-core cable; starting equipment for different capacity levels of air switch and auto-decompression pneumatic, water pipe for the different diameter of the steel pipe made of flange connection, high-lift pump with gate control.
The upper part of the submersible motor shaft is equipped with a labyrinth sand control and two return-mounted skeletal seals to prevent flow sand from entering the motor. The submersible motor adopts water lubricated bearing, the lower part is equipped with rubber regulating film, regulating spring, regulating the pressure chamber, adjusting the pressure change caused by the temperature; the motor winding adopts polyethylene insulation, the nylon sleeve sets of water resistant magnetic wire, Cable connector technology, the connector insulation off scraping paint layer, were connected, welding firmly, with raw rubber around a layer. And then wrapped with waterproof adhesive tape 2-3 layer, the outer layer of 2-3 layers of waterproof tape or glue adhesive layer of rubber (bike tires) to prevent seepage.
Submersible pump Each stage of the baffle is fitted with a rubber bearing; the impeller is fixed on the pump shaft with a vertebral sleeve; the baffle is threaded or bolted. The high-lift submersible pump is equipped with a check valve to avoid downtime. Motor sealed, the use of precision stop bolts, cable outlet plus pads for sealing. There is a water injection hole on the top of the motor, there is a vent hole, the lower part of a water hole. The lower part of the motor is equipped with upper and lower thrust bearings, thrust bearings on the groove for cooling, and its grinding of stainless steel thrust plate, to withstand the upper and lower axial force pump.